Engineered composite pipe wrap repair
Through-wall corrosion, external pitting, and mechanical damage thin pressurized pipes and vessels before a replacement turnaround is scheduled.
The need for engineered composite pipe wrap repair
BHI Coatings performs engineered composite pipe wrap repair across Alvin and the Texas Gulf Coast. Pressurized pipe and vessel walls thin from through-wall corrosion, external pitting, and mechanical damage long before a replacement turnaround shows up on the schedule. Texas Gulf Coast refiners and petrochemical producers cannot always take a line down on the defect's timeline, so the wall keeps losing metal under pressure. Given enough time, that defect becomes a release, a lost-product event, or a forced unplanned shutdown.
How BHI Coatings does engineered composite pipe wrap repair
BHI Coatings applies an engineered resin and fiber composite wrap, often Belzona SuperWrap II, while the line stays online and under pressure. The repair is designed and documented to ISO 24817 and ASME PCC-2, so the wrap is an accountable engineered fix rather than a field patch. Our factory-trained and factory-certified Belzona applicators prepare the substrate, build the laminate to the calculated layer count, and cure it cold with no welding.
Typically applied with Belzona SuperWrap II, Belzona 1212, matched to the service conditions.
The pipe or vessel gets its design pressure rating back and stays in service through to the next planned outage. No emergency shutdown, and no bill for a fabricated replacement section.

More Leak Sealing applications
Bends, tees, and elbows wear fastest because flow turbulence concentrates erosion and corrosion at the change of direction.
Learn more →Flange encapsulation and sealingFlange faces corrode and weep at the gasket joint, and exposed bolting seizes. This opens leak paths and makes future disassembly hard.
Learn more →Live leak sealingActive leaks at pipes, headers, and vessels waste product and corrode nearby steel before a shutdown can be scheduled.
Learn more →Oil and transformer leak sealingOil leaks at transformer tanks, gearbox cases, and weld seams persist because the oil film stops conventional adhesives from setting.
Learn more →Pipe and tank leak sealingPinholes, through-wall defects, and corrosion pits open leak paths in pipe and tank walls, often on wet or oil-contaminated steel.
Learn more →SF6 gas leak sealingSF6 leaks at switchgear flanges and seals release an expensive insulating gas and degrade equipment reliability.
Learn more →All 7 in Leak SealingThe whole capability in one place, with the work grouped.
See the capability →Contact BHI Coatings
Have equipment that needs to stay in service?
Tell us what is failing. We respond quickly, and we offer 24-hour on-call service.

