Composite repair of pipe bends, tees, and elbows
Bends, tees, and elbows wear fastest because flow turbulence concentrates erosion and corrosion at the change of direction.
The need for composite repair of pipe bends, tees, and elbows
BHI Coatings performs composite repair of pipe bends, tees, and elbows across Alvin and the Texas Gulf Coast. Turbulence gathers at every change of direction, which is why bends, tees, and elbows thin out long before the straight runs around them. Erosion and corrosion work the outer radius and the back of the tee together, opening leak paths in the highest-stress part of the spool. Cutting out and re-welding a contoured fitting costs a hot-work permit, a crew shutdown, and a custom spool piece fabricated to match.
How BHI Coatings does composite repair of pipe bends, tees, and elbows
Our crew brings the fitting to a clean profile, then lines and wraps it with a composite system that follows the curve and the changing wall thickness. We shape the reinforcement to the geometry of the bend or tee rather than forcing a flat patch onto a contour. Everything cures cold, so there is no hot work near hydrocarbons and no heat distortion in the parent metal.
The fitting carries its working load again, and the line was never cut or re-welded to get there. That bend is back in service inside the maintenance window instead of waiting on a fabricated replacement spool.

More Leak Sealing applications
Through-wall corrosion, external pitting, and mechanical damage thin pressurized pipes and vessels before a replacement turnaround is scheduled.
Learn more →Flange encapsulation and sealingFlange faces corrode and weep at the gasket joint, and exposed bolting seizes. This opens leak paths and makes future disassembly hard.
Learn more →Live leak sealingActive leaks at pipes, headers, and vessels waste product and corrode nearby steel before a shutdown can be scheduled.
Learn more →Oil and transformer leak sealingOil leaks at transformer tanks, gearbox cases, and weld seams persist because the oil film stops conventional adhesives from setting.
Learn more →Pipe and tank leak sealingPinholes, through-wall defects, and corrosion pits open leak paths in pipe and tank walls, often on wet or oil-contaminated steel.
Learn more →SF6 gas leak sealingSF6 leaks at switchgear flanges and seals release an expensive insulating gas and degrade equipment reliability.
Learn more →All 7 in Leak SealingThe whole capability in one place, with the work grouped.
See the capability →Contact BHI Coatings
Have equipment that needs to stay in service?
Tell us what is failing. We respond quickly, and we offer 24-hour on-call service.

