Facilities Maintenance Coating & Repair Services

Roofing, anti-slip surfacing, concrete repair, and corrosion protection for buildings and plant infrastructure.

Overview

BHI Coatings in Facilities Maintenance

BHI Coatings serves Facilities Maintenance across Alvin and the Texas Gulf Coast, repairing and protecting equipment in place.

A plant runs on more than its process units. Roofs over the control room, the walkways your operators cross at shift change, the loading-bay slabs, the handrails on every stair, and the structural steel holding it all together are the assets that fail quietly and then fail expensively. BHI Coatings works on that infrastructure the way we work on production equipment. We do it in place, on a maintenance window, with cold-cure systems that need no hot-work permits and no return trip to the shop. Roofs leak. Walkways lose grip. Concrete spalls. Steel rusts. Across a combined 45 years in industrial contracting on the Texas Gulf Coast, our factory-trained and factory-certified Belzona applicators have learned that facilities work is won or lost on scheduling and surface prep, not on chemistry. We weatherproof, resurface, rebuild, and protect. Then we hand the area back the same day wherever the cure allows. With a strong safety record and 24-hour on-call service, we handle the leak at 2 a.m. and the planned recoat that has to fit inside one shift.

Yellow cast pump casing with gray repair compound trowelled over the flange face and body to rebuild lost metal
Common challenges
Roofs and gutters leak and weather.
Walkways and stairs become slippery.
Concrete floors and structures degrade.
Steel and infrastructure corrode.
Roofs, gutters, and the building envelope

Built-up and single-ply roofs lose their seal first at penetrations, seams, and upstands. UV and thermal cycling pry the membrane open there and let water reach the deck. We do not reroof to fix that. BHI Coatings applies a cold-applied liquid membrane by brush and roller over the prepared roof, with no hot work near sensitive equipment or occupied space below. Active drips get sealed and the roof stays watertight. The hardest details are the ones that move. Gutter linings, parapet copings, metal flashing, and roof protrusions are places where dissimilar materials meet and movement reopens a leak path every season. We seal each of those transitions with a flexible membrane that follows the substrate instead of fighting it.

Cracks and high-movement areas get a high-elasticity bridging membrane that stretches with the structure rather than splitting over it. On exterior masonry and facades, we coat prepared walls with a breathable waterproof barrier that sheds water while still letting trapped vapor escape. That is what stops the freeze-thaw spalling and staining that destroys a building face. Insulation cladding gets the same attention, since leaking jacketing at seams and support legs is how corrosion under insulation starts on the pipe underneath.

Walkways, stairs, and traffic floors

Worn aggregate, oil tracking, and process spills drop floors, stair treads, ramps, and platform decks below safe slip resistance. That is a fall waiting to be reported. BHI Coatings applies cold-cure safety-grip coatings to walkways, stairs, ladder rungs, and access surfaces, and the area reopens to foot traffic the same shift. For front-of-house and public spaces, we hold the same slip-resistant aggregate in a color-matched finish, so the floor stays safe without looking like a back-of-plant deck. Near electronics or flammable atmospheres, we install static-dissipative systems that bleed charge to ground through a controlled path.

High-traffic floors take a different kind of beating. Forklift wheel paths, loading-bay edges, and joint shoulders crater under constant traffic until the slab breaks up and material handling slows. We rebuild worn loading bays and resurface those floors with a hard-wearing topping, then reopen the bay to forklift and pallet traffic within the shift. Aged expansion and building joints get resealed with a flexible compound that bonds to concrete, stone, and brick and flexes with the joint instead of pulling loose at the edge.

Concrete structures, pits, and containment

Spalled slabs, cracked walls, and deep concrete loss expose rebar and weaken the structures, channels, and openings spread across a facility. BHI Coatings rebuilds and resurfaces that concrete cold, from crack patching to bulk-fill deep repair, so the structure stays in place instead of getting broken out and recast. Where reinforcing bar is already exposed and corroding, we clean and prime the steel before rebuilding the cover, which breaks the corrosion cycle that drives repeat spalling. Sidewalks and exterior slabs that crack with every freeze-thaw cycle get a weather-durable composite that bonds to damp concrete and reopens the walkway within hours.

The wet, confined spaces are where downtime hurts most. Elevator pits collect groundwater, lubricant, and cleaning chemicals that spall the concrete and pool water near electrical components. We rebuild the pit floor and walls and seal them with a chemical-resistant lining, returning the elevator to service inside a maintenance day. Bund walls and secondary containment get rebuilt at the spalled face, capped with a barrier coating, and lined to the worst-case spill, so the facility holds the volume its SPCC plan requires. Where the work touches drinking water, we use materials certified for potable contact.

Infrastructure steel and what it adds up to

Weather, condensation, and atmospheric corrosion strip paint and galvanizing from structural steel, handrails, supports, and skids. It always starts at edges and welds. BHI Coatings blast-cleans the steel and applies a zinc-rich barrier coating to beams, handrails, supports, and electrical structures, and the structure stays in service while the recoat interval extends. Corroded or pulled-out handrail anchors are a safety problem of their own. We re-bond the post with a cold-cure structural adhesive and re-chock the foot into a reset socket, so the rail returns to service with no hot-work permit and no post replacement. External pipework, valves, fittings, and tank walls get the same in-service treatment, resetting the corrosion clock without taking the line down.

The through-line is uptime. Gulf Coast refiners, petrochemical producers, and marine operators bring us facilities work because the repair happens in place, on their schedule, and reopens fast. A roof that stops leaking, a walkway that holds grip, a slab that carries traffic again, and steel that sheds water are not headline jobs. They are the ones that keep a site running safely between turnarounds. BHI Coatings does that work cold, on a 24-hour call, and hands the area back ready to use.

How we work

How BHI Coatings works

How we help

Capabilities used in Facilities Maintenance

The repair and protection work BHI Coatings performs most across this sector.

Roofing & Weatherproofing Membranes

Liquid-applied roof, gutter, and structure weatherproofing, including crack-bridging and lagging membranes.

  • Stop roof and gutter leaks with a liquid-applied membrane.
  • Bridge cracks and seal flashing, upstands, and penetrations.
  • Weatherproof without the cost and disruption of a full tear-off.

Anti-Slip Safety Flooring

Slip-resistant surfacing for walkways, stairs, platforms, ramps, and vehicle access points.

  • Improve footing on walkways, stairs, platforms, and ramps.
  • Surface wet and high-traffic areas for safer access.

Concrete Repair & Chemical-Resistant Flooring

Concrete and masonry rebuilt and protected, plus chemical-resistant floors, bunds, and containment substrates.

  • Rebuild and resurface degraded concrete and masonry.
  • Install floors and bunds that resist chemical attack and traffic.

Corrosion Protection & Coatings

Long-term barrier and immersion coatings for metal in corrosive, immersed, buried, and splash-zone service.

  • Protect metal in immersed, buried, and splash-zone service.
  • Coat complex geometries that are hard to protect by other means.
Applications

Work BHI Coatings performs here

Also performed here
24-hour on-call service

Contact BHI Coatings

Have equipment that needs to stay in service?

Tell us what is failing. We respond quickly, and we offer 24-hour on-call service.

Call (281) 585-1600